Shear Mixers That Keep Your Plant Stable
Control particle size. Eliminate lumps. Maintain batch consistency.
Engineered for uninterrupted operations across food, pharma, cosmetics, and specialty processing industries.
Controlled shear. Predictable output.
Mixing Instability Costs More Than You Think
Inconsistent shear creates:
Batch rejection
Off-spec products that cannot be reworked or shipped
Temperature spikes
Uncontrolled heat generation damaging sensitive formulations
Poor emulsion stability
Inconsistent droplet sizes leading to product separation
Excess processing time
Extended cycles reducing overall throughput capacity
Operator dependency
Quality outcomes tied to individual operator skill
Audit pressure
Difficulty demonstrating process control and repeatability
When dispersion is not controlled, production becomes unpredictable. And unpredictable plants lose money.
Engineered Shear. Controlled Results.
Plant teams don't need aggressive machines. They need stable output.
Vithram Shear Mixers are designed to deliver:
- Controlled shear intensity
- Uniform particle size distribution
- Faster powder incorporation
- Reduced cycle time
- Hygienic design options
- Repeatable batch performance
Every design is backed by engineering calculations and process understanding — not guesswork.
Designed Around Your Process
Process Evaluation
We analyze viscosity, particle size requirements, temperature sensitivity, and batch volume.
Rotor-Stator Optimization
Shear geometry is selected based on your product characteristics.
Integration
Seamless installation with plant-compatible and hygienic configurations.
Performance Stability
Consistent emulsions and dispersion quality, batch after batch.
Built for Demanding Industries
Where structure, texture, and consistency matter — shear control matters.
Operational Advantages
Narrow particle size distribution
Shorter processing cycles
Stable emulsions
- Reduced lump formation
- Lower energy consumption
- Improved product uniformity
- Reduced maintenance stress
Reliable mixing reduces production risk.
Engineering Decisions That Protect Margins
Uncontrolled mixing leads to:
Investing in engineered shear technology protects product quality and long-term plant performance.
Engineering Determines Stability.
Discuss your process with our engineering team and find the right shear solution for your plant.